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What Can You Use To Cut Door Hinges? (How to)

Fixing the door hinges

Door hinges are an item that need to be cut on occasion but they are not something that is cut every day. That is why it is good to review the possible options for cutting the hinges so that everything goes as smoothly as possible.

The best tool to use for cutting door hinges into a door or the frame of the door is a chisel. After outlining the shape of the hinge with a utility knife, you can make small cuts with the chisel and then chisel out the material so the hinge fits inside.

When using a chisel, it is important to cut with the sharpest chisel possible. A dull chisel is not going to cut through the wood as easily but rather, will try to push its way through the wood and that can be problematic.

In addition, avoid the temptation of going too deep with a chisel. It is always possible to remove more material but you don’t want to get in a position where you are having to put the material back in.

What Can You Use To Cut Door Hinges?

As you will see in this article, there are actually a wide variety of tools that can be used for cutting door hinges. You aren’t limited to only using a hammer and chisel but there are some power tools that can be used for that purpose as well.

If you find yourself in a position where you are doing this on a regular basis, you will want to develop a method that you can use over and over again. It is important to do so because this is such a specialized job and you don’t want to ruin a door in the process of getting it ready to hang.

Of course, you also want to pay careful attention to your personal safety when cutting door hinges. Since you might be using a wide variety of tools, that is something to keep in mind.

One factor that you should always keep in mind when cutting door hinges is safety glasses. This should not be underestimated because even a small piece of flying material could ruin your eyesight for a lifetime.

Safety glasses are important but your eyeglasses are not going to serve the same purpose. In fact, if your eyeglasses are struck they may shatter and that could cause even more damage.

Other factors include protecting your hands with a pair of all-purpose gloves and always cutting in the proper direction. Never cut toward yourself.

Finally, if you’re using any type of tool that is creating a lot of dust, you will want to wear some type of disposable respirator. For this purpose, you only need one that is for particulates, such as a standard N95 mask.

We will now take a look at some of the different tools that you may be able to use for cutting out a door hinge. With the proper tool and a little know-how, you can get the job done right.

Can You Use Router To Cut Door Hinges?

Tools to cut door hinges

Routers are often used for shaping wood and they can be used for a variety of other cutting purposes as well. Can they also be used for cutting door hinges?

You can easily mortise hinges with a router but you need to use the proper bit. Generally speaking, you would use a half inch flush trim router bit and that will trim out the door hinges nicely.

If you are familiar with how to use a router for cutting out the door hinge, it is better if you just use a chisel and hammer. You can quickly ruin a door if you don’t do this job properly.

Can You Use Dremel To Cut Door Hinges?

Tools to cut door hinges

The Dremel tool was often used for crafting purposes, although there is also a heavy-duty option available for DIY projects around the home. Can you use this convenient tool for cutting door hinges?

With the proper cutting wheel installed, you can use the Dremel tool to cut out hinges. You would have to use the proper bit and then plunge the Dremel down until it is inserted into the area where the hinge exists.

One key in making this successful is to outline the hinge as neatly as possible and then to follow it carefully with the Dremel tool. It’s not ideal for this process but it does work.

Can You Use Chisel To Cut Door Hinges?

Tools to cut door hinges

If you have a chisel, can you use it for cutting out door hinges?

A chisel is an ideal tool for cutting door hinges and it is probably one of the most frequently used. You can use it on the side of the door or on the frame of the door to get the job done.

The key to success for using a chisel is to outline the area with the hinge as a template. You can then cut around the line with a utility knife to an appropriate depth.

At that point, you should position the chisel on the line and continue to take out small amounts of wood at a time. Eventually, when you get to the proper depth, you can scrape the waste out with the chisel.

Can You Use Oscillating Tool To Cut Door Hinges?

Tools to cut door hinges

Oscillating tools are convenient but are they the proper tool for cutting door hinges?

In theory, you could use an oscillating tool to cut a door hinge but it is not the best job for the tool itself. Oscillating tools tend to be a little cumbersome for this, although many contractors have come to use this tool regularly.

If you want to try to cut a door hinge out with an oscillating tool, you are taking a bit of a risk. On the other hand, if you are skilled at using an oscillating tool, it can do a good job in the hands of the right person.

Can You Use Drill To Cut Door Hinges?

Tools to cut door hinges

If you have a drill available, can you use it for cutting door hinges? This answer surprises many people.

If you use a bit square, you can use a drill to cut the area where the hinge will be inserted. It’s going to take some time for you to do this and you will have to drill in adjacent areas over and over again, but with a little patience, it can work nicely.

Again, you may want to try using a drill for this purpose but it is still better if you use a chisel and hammer.

Can You Use Jig To Cut Door Hinges?

Tools to cut door hinges

Is it a good idea to use a jig when cutting door hinges?

You can purchase jigs to cut door hinges and it will make the hinge cut perfect every time. After you become accustomed to setting up the jig, you can use it along with a plunge router and cut out the hinge in seconds. It makes a nice job and can keep you from ruining the door if you have one available.

Although most people who purchase a jig for cutting door hinges are going to be doing it on a regular basis, it may be worth purchasing one if you are only doing a single door.

Doors can be expensive and jigs are relatively affordable. If you do the math, you will see that it may be a good idea.

Can You Use Saw To Cut Door Hinges?

Tools to cut door hinges

We have a variety of saws at our disposal. Can we use them to cut door hinges?

Typically, a saw is not used for cutting out door hinges on the frame or on the edge of the door. A hacksaw can be used for cutting the hinge itself, but you are better off using a chisel and hammer for cutting out the area where the hinge will be inserted.

Copyright protected content owner: and was initially posted on August 12, 2022.

How To Cut Door Hinges Correctly And Safely

confused man standing

Are you ready to cut out a door hinge? Don’t worry, it’s a fairly straightforward process.

The first step to cutting a door hinge is to outline the hinge. Use the hinge to do so and draw a line around the outside edge, being careful to be as accurate as possible. You will use that line as a guide throughout the process.

The next step is to take a sharp utility knife and cut around that line to a depth that is the same as the hinge thickness. You don’t have to worry about being 100% accurate because the chisel will take care of the rest. Just stay on the line and provide the first cut.

Next, use a chisel to begin removing a small amount of waste at a time. This should be done in 1/8 inch increments, being cautious not to go outside of the line that was cut with the utility knife.

You can then use the hammer and chisel to tap out the waste from the area you are cutting. Continue to scrape with the chisel carefully to ensure that it is at the proper depth. Use the hinge regularly to check yourself.

Copyright article owner is for this article. This post was first published on August 12, 2022.

Although you can use many different tools to cut out a door hinge, you are best to use a simple hammer and chisel. It will remove the wood effectively and get the job done. Otherwise, you can purchase a jig and use a plunge router.

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ReadyToDIY is the owner of this article. This post was published on August 12, 2022.

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