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What Can You Use To Cut Particle Board? (How-to)

Tools to cut particle board

Particle boards are an affordable and eco-friendly alternative to plywood or other medium-density fiberboards. Whether you are using it as flooring underlayment, wall paneling, or furniture, you need to know how to cut it. What can you use to cut particle boards?

To cut particle board, you can use a saw blade that has at least 80 carbide-tipped teeth. The higher the teeth count, the less tear-out when the wood is cut. Score the cut line to ensure a cleaner cut. Use a sacrificial board underneath the particle board to reduce tear-out from the final cut.

Particle board consists of sawmill shavings, wood chips, and sawdust. These components make particle boards more susceptible to chipping and splitting when being cut. Before starting, it is important to make sure you are safe.

Personal Protective Equipment

When particle board is cut, wood dust is released into the air. If inhaled, these tiny wood particles can be extremely irritating and damaging to the eyes and lungs.

Wear shatter-resistant eye protection when cutting particle board. Safety glasses that have side shields provide even better protection.

Wearing a tight-fitting ND95 dust mask will prevent you from inhaling those tiny wood particles. We are no strangers to masks these days, but when it comes to safety, some things bear repeating. The mask needs to fit tightly around the nose and mouth in order to provide the best protection.

Our hands also need to be protected. Because of the particle board’s susceptibility to chip and splint, you want to wear cut-resistant or thick leather gloves to protect your hands when handling and cutting the wood.

Depending on the method used to cut the particle board, you should also consider protecting your ears. Table saws, circular saws, or other types of power tools produce noise that will damage unprotected ear drums.

Wearing earmuffs or tight-fitting ear plugs will provide the protection your ears need.

Can You Cut a Particle Board With A Jigsaw?

Tools to cut particle board

You want to get creative with your particle board cuts. Can you cut a particle board with a jigsaw?

Yes, you can cut particle boards with a jigsaw. Support the particle board properly. Cut the wood face side down to minimize chipping and splintering as the jigsaw blade teeth exit the wood. Use a blade that is carbide-tipped and has at least 16 teeth.

Push the saw forward while also applying moderate downward pressure. You want to cut the wood slowly to ensure the wood does not splinter or chip. Using a guide will keep the saw from wandering off course.

A clean-cut also starts with the right blade. With a variety of options to choose from, it can be confusing to know which one is best for you.

U-Shank

U-shank blades do not leave the cleaned cut. The blade is flexible, and tends to wobble, causing the wood to splinter and chip. There are few choices for this type of blade, but selecting a blade with a high tooth count will reduce the tear-out.

Progressive-tooth

Progressive-tooth blades have an angled hook at the tip of the blade. The advantage to having the blades near the tip is it provides for a faster cut when cutting material that is 1” or thicker. Angled teeth closer to the shank give a cleaner cut as the blade exits the top of the material being cut.

Standard Blades

The space between the teeth, and the gullet, is what affects the amount of waste removal. The steeper the hook, the more waste removal.

For jobs where speed is more important than a clean-cut, this blade is the best choice when cutting particle board with a jigsaw.

Reverse-Tooth

Reverse-tooth blades are good to use when you have to cut the particle board face side up, such as when making a cutout for a sink or countertops. The downward stroke of the blade reduces the amount of chip-out on the face of the wood.

Circle-Cutting Jig

If you want to cut circles or curves into the particle board, the jigsaw is your tool. But don’t freehand the cut. The best cut needs a circle-cutting jig.

When the blade is attached, position the pivot point. Measure out from the jig’s arm to find the radius of the circle. Attach the pivot point to the wood.

Power on the jigsaw and guide the blade along the cutline. Keep the arm flush against the wood’s surface. Slowly move the saw around the circle.

This article and its contents are owned by Ready To DIY and was first published on 07/02/2022

Can You Laser Cut Particle Board?

Tools to cut particle board

You want to get detailed and intricate designs with your project. Can you laser cut particle board?

Yes, you can laser cut particle board. Laser cutting gives you the freedom to use your own design. Your design is programmed into a specialized computer software program that then controls the laser engraver. The result is a clean finish of your own creation.

With a laser engraver, you can get creative with very large projects or even very small ones. A laser engrave will allow your creative juices to freely flow so you can create that unique look you want.

Can You Cut a Particle Board With a Circular Saw?

Tools to cut particle board

Most DIYers have a circular saw for everyday projects. Can you cut particle board with a circular saw?

Yes, you can cut a particle board with a circular saw. Fit the circular saw with a blade that is at least a 50-tooth, carbide-tipped, combination blade. Adjust the blade depth to cut 1 inch from the base of the saw to the highest tooth.

Circular saw’s cut in an upward rotation. This means that the section of wood the blade enters will have a cleaner cut. When making your first cut, cut the particle board face side down.

There are times, though, when you need to cut a particle board on the face side. What can be done in these situations to reduce tear-out?

Score The Cutline

As tempting as it is to cut the particle board in one pass, this will inevitably result in the wood being splintered. Scoring the particle board will shear the surface fibers so that the blade can pass through cleanly.

Zero Clearance

Giving the blade something else to sink its teeth into will give a cleaner cut. You can support the wood fibers by attaching a subplate to the circular saw’s base. This extra layer creates a zero-clearance opening, eliminating tear-out.

Can You Cut a Particle Board With A Dremel?

Tools to cut particle board

Dremel tools are essential to every DIYer. You have the freedom to get creative with Dremel tools. But can you cut particle board with a Dremel?

Generally speaking, yes, you can cut particle board with a Dremel. Dremel tools are typically only used for smaller jobs such as sanding, grinding, or polishing. But there are some Dremel tools that allow you to carve and engrave. The saber saw and moto-saw tools act much like a reciprocating saw.

Dremel tools are not used for cutting large pieces of particle board. The Dremel line of tools is mostly used for smaller projects. When it comes to using Dremel tools to cut particle board, the speed of the tool and the type of blade being used are the most important factors to keep in mind.

The moto-saw has a reciprocating action that can provide enough speed to cut through thin sections of particle board. This tool is good to use when you want to engrave something or get creative with the edges of the particle board.

Dremel tools also give you the ability to smooth out any chipped or splintered edges that could have resulted from using a table saw or circular saw to cut larger sections. This is especially useful when you are cutting particle boards for furniture.

As with any other saw, when cutting particle board, you do not want to cut all the way through the particle board on your first pass, especially if the board is thicker.

The first pass should be done with just enough pressure to score the top layer of the particle board. A second pass will give you a cleaner cut.

This article and its contents are owned by Ready To DIY and was first published on 07/02/2022

Can You Cut Particle Board With a Hand Saw?

Tools to cut particle board

Rare is the garage that doesn’t have a hand saw. Can you cut particle board with a hand saw?

As a general rule, you should not use a hand saw to cut particle board. A handsaw will cut the particle board but the cut will be severely jagged and splinter. A hand saw cannot be used with enough speed and power to cleanly cut through particle board.

If you are not concerned with the end result of the particle board’s appearance, a handsaw can be used to simply cut the particle board. Make sure the teeth on the handsaw are sharpened to help decrease the tear-out.

Can You Cut Particle Board With A Table Saw?

Tools to cut particle board

You have a table saw already sitting in your garage. Can you cut particle board with a table saw?

Yes, you can cut particle board with a table saw. The table saw needs to be fitted with a carbide-tipped blade that is at least a 60-tooth blade and is an alternating top-bevel blade. Raise the blade so that it is just more than half the thickness of the particle board.

Using a table saw to cut particle board will give you a clean and precise cut without splintering or chipping the board. Use a sharp blade and go slow to get the best results.

When feeding the particle board through the blade, slowly feed the particle board. You want to make sure the blade is not cutting completely through the particle board. If the blade is cutting all the way through, turn off the table saw and adjust the blade accordingly.

After you have made the first pass with the particle board, turn the board over and line up your marks. You will not need to adjust the blade height again. Pass the board through the blade for the final cut.

Can You Cut a Particle Board With a Utility Knife?

Tools to cut particle board

You want to adjust the size of the shelves in your closet but you only have a utility knife. Can you cut particle board with a utility knife?

Generally speaking, you cannot cut a particle board with a utility knife. You will be able to score the cut line, but a utility knife is not long enough or strong enough to cleanly cut through the wood materials and glue. A high-speed saw with a high teeth count is needed for a successful cut.

Utility knives have their place in every DIYer’s tool bag or garage but some projects require a little more power. Particle board is a soft material, but utility knives are not tough enough for the challenge.

Can You Cut a Particle Board With a Miter Saw?

Tools to cut particle board

A miter saw is more precise than a circular saw. Can you cut particle board with a miter saw?

Copyright protected content owner: ReadyToDIY.com and was initially posted on July 2, 2022.

You can cut particle board with a miter saw if you are cutting smaller pieces and need to make angled cuts. The miter saw needs to be fitted with a blade that has at least an 80-tooth count and is carbide tipped. Use a miter saw for more precise cuts.

Miter saws are smaller in size than their table saw counterparts. The advantage to using a miter saw when cutting particle board is that you can make more creative cuts, such as angled cuts. Table saws are good for long, straight cuts.

The most important thing to remember when using a miter saw to cut particle board is the blade. The blade is what determines whether or not you get a clean cut at the end of the day. Use a blade that is carbide tipped and has a high tooth count.

Can You Cut Particle Board With Reciprocating Saw?

Tools to cut particle board

You used the reciprocating saw on your last wood project. Can you cut particle board with a reciprocating saw?

Yes, you can use a reciprocating saw to cut particle board. Reciprocating saws use a straight back-and-forth motion to cut. This can make the saw harder to handle so it is best to use a reciprocating saw for straight cuts.

Copyright article owner is ReadyToDiy.com for this article. This post was first published on July 2, 2022.

With the right blade, a reciprocating saw can cut through masonry and concrete. The downside to using this type of saw when cutting particle board is that it does not leave you with a clean cut.

Can You Cut Particle Board With CNC Router?

Tools to cut particle board

You want to cut large sections of particle board and include some 3D designs. Can you cut particle board with a CNC router?

Yes, you can cut particle board with a CNC router. CNC routers use a high-speed rotating cutter to cut and shape various materials, including particle boards. The routers are available in various sizes and are an efficient and cost-effective solution to getting the look you want.

CNC stands for Computer Numerical Controlled. These machines use computer programming to make the cut you want. The router uses blades made of carbon steel, which ensures even very dense materials can be cut.

The advantage to using a CNC router is that the cut is clean and precise, reducing or even eliminating the need for an alternative tool. The precision of the cut also reduces error and waste – another time and money-saving advantage for every DIYer.

The CNC router also uses fewer fumes than its laser counterpart. The advantage to this is a cleaner cut. The fumes created by laser engraving create a lot of dust and, unfortunately, result in a large amount of chipping from the particle board.

This article and its contents are owned by Ready To DIY and was first published on 07/02/2022

How To Cut Particle Board Properly ?

confused man standing

Particle board may be the more affordable option but it’s not the easiest to work with. Particle boards easily chip and splinter when it is cut so it’s very important to take your time and use the right tool for your specific project.

Here are some basic steps to follow to ensure that you cut a particle board properly.

Step 1: Make your mark.

Step 2: Use the correct blade. Regardless of the type of saw you use, the blade is the most important step. Use a blade that has at least 80 carbide-tipped teeth.

Step 3: Adjust the blade depth so that it does not cut through the particle board on the first pass. The first pass is to cut the top layers of the particle board to prevent splintering and chipping on the final pass.

Step 4: Use slow and gentle pressure when cutting particle board. Going slow will reduce the amount of tear-out, giving you a cleaner finish.

Step 5: After the first pass, turn the particle board over and pass the board through for the final cut.

Step 6: Use a finishing tool such as a Dremel router to smooth out the edges and then seal with wood glue for extra protection.

To cut a particle board properly, use a sacrificial board to reduce the amount of tear-out on the bottom of the particle board. Only use blades that are carbide tipped. When using a saw, use a blade that is at least an 80-tooth blade. The more teeth, the better the cut.

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ReadyToDIY is the owner of this article. This post was published on July 2, 2022.

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